Heating Furnace

Fully IGBT based Induction Heater with Voltage inverter series topology. And it’s Give a better productivity. It’s consist of Plate Type (Alfa Laval) Heat Exchanger with Water Pump (S.S. Body) along with valves. Safety Interlocks.Special Feature of Unity power factor, Negligible Scale loss, Uniformity Control,Compact Modular Design, 2.75kg / KW productivity.

Product Specification

Power Rating: 40KW TO 100KW

Frequency: 3 KHZ to 50 KHZ

Size: 1 Mtr X 1.5 Mtr X 1.5 Mtr

Automation: Optional

Loading System: Manual / Pneumatic Pusher

Water System: Inbuilt on single Platform.

Application

• Forging Industries

• Auto Component manufacturing

• Fasteners manufacturing

• Engineering Parts manufacturing

Accessories

• Vibro Feeder
• Pyrometer
• Accept/reject
• Elevator
• Pneumatic Pusher System

Safety Interlock with Feature

• Negligible Scale Loss
• True Temperature Uniformity Control
• Compact Modular Design
• Water Temperature & Pressure Interlock

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of Automatic billet feeding system, Automatic heavy-duty elevator, Infrared non-contact pyrometer, 2 way /3 way accept reject system. Safety interlock with feature of exceptionally superior performance,loss motion detection,standby & rapid start/stop,energy monitoring system,epoxy insulated coil winding.

Product Specification

Power Rating: 125 KW TO 300KW

Frequency: 3 KHZ to 20 KHZ

Size: 1 Mtr X 2 Mtr X 1.2 Mtr

Automation: Optional with touch screen.

Loading System: Pneumatic / Hydraulic Pusher / Infeed drive.

Water System: separate with Alfa Laval Heat Exchanger.

Application

• Forging Industries

• Auto Component manufacturing

• Engineering Parts manufacturing

• Agriculture parts manufacturing

Accessories

• Hydraulic Pusher System
• In Feed Tractor Drive
• Automatic Billet Feeding System
• Automatic Heavy Duty Elevator
• Pyrometer
• 3 Way Accept/reject System

Safety Interlock with Feature

• Exceptionally Superior Performance
• Loss Motion Detection
• Standby & Rapid Start/stop
• Energy Monitoring System
• Epoxy Insulated Coil Winding

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of stepper feeder with bin tipper, conveyor with hydraulic pusher (stacker), coil shutter mechanism,heavy duty in feed conveyor with tractor drive,pneumatic grabber system, non-contact infrared pyrometer, and 3ways accept/reject system.

Product Specification

Power Rating: 300KW TO 2000KW

Frequency: 3 KHZ to 6 KHZ

Size: 1.2 Mtr X 3.5 Mtr X 1.2 Mtr

Automation: Optional with touch screen.

Loading System: Stacker mechanism/ Stepper Feeder.

Water System: separate with Alfa Laval Heat Exchanger.

Application

• Forging Industries

• Auto Component manufacturing

Accessories

• Stepper Feeder with Bin Tipper
• Conveyor with Hydraulic Pusher (stacker)
• Coil Shutter Mechanism
• Heavy Duty in Feed Conveyor with Tractor Drive
• Pneumatic Grabber System
• Pyrometer
• 3 Way Accept/reject System

Safety Interlock with Feature

• Higher Efficiency with 6th Generation Voltage Fed Topology
• Line Isolation for Better Safety & Coil Performance
• Scada System with Recopies
• Pyrometer Monitoring to Better Quality Production

ACCESSORIES

• Stepper feeder with bin tipper
• Conveyor with hydraulic pusher (stacker)
• Coil shutter mechanism
• Heavy duty in feed conveyor with tractor drive
• Pneumatic grabber system
• Pyrometer
• 3 way accept/reject system

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of Ball screw, LM rail, X-Y mechanism, Coil moving Or Job moving mechanism, Lift & rotate mechanism, pick & place Mechanism. With features of Energy monitoring system, data logger for each cycleSCADA system with recopies.

Product Specification

Power Rating: 25 KW TO 400KW

Frequency: 3 KHZ to 50 KHZ

Size: 1.8 Mtr X 2.2 Mtr X 1.8 Mtr

Automation: PLC or CNC based control.

Loading System: Single spindle / Dual spindle, Single / Double station.

Water System: D.M Unit and Quench water circulation system separate with Alfa Laval Heat Exchanger.

Robust and Heavy Duty Mechanical Handling System

The Plasma Scan Master is a High Performance Induction Hardening System for Mid-to-high Volume And/or Multi-shaft Operations. Multiple Scan-tower Modules are Available Too.

Specifications / Features

• PLC or Cnc Based Micro Controlled
• Data Logger for Each Every Cycle
• Scale Systems for Advance Monitoring Systems
• Energy Monitoring System for Every Cycle

Features Advantages

Easy Removable Plumbing cover enables to All Mechanical Components for Easy Maintenance/Changeover. Single Utility Connection for Fast Installation or relocation Commissioning. Self-Contained System on a Common Base to Support Mechanical Modules Provide Various Process Solution; Scan ,Lift/rotate, Pick & Place, Liner Transfer and Rotary index Flexible Design Allows a Wide Range of Power Supplier and Control to be Changed or Ungraded to meet Future Needs. Standalone Work Cell Requirements .User-Friendly Pc/PLC Based Controls Simplify Set-UP, Changeover, Diagnostics and Process Monitoring. Water Cooling Re-Circulating System With Plate Frame Heat Exchanger in Optimum Life Span and Efficiency For the Lining ,Induction Heating Coils and Overall Systems.

Build Long Life Performance

Components and designs are Field Proven with More Than 25 Years of Experience Behind Each Machine. All Equipment and Tooling are Backed by the world’s Largest Designer and Manufacturer of Heating Equipment.

Plasma End Bar and Partial heating system are divided into twogroups.Horizontal end bar and vertical end bar heater.All the systems are powered by plasma advance digital control system with fully automatic microprocessor-based mechanism.End Bar Heating System particularly well suited for fasteners and agricultural tools.Coil moving system with auto loader rotary table, rack & pinion mechanism etc.

Product Specification

Power Rating: 75 KW TO 600 KW

Frequency: 1 KHZ to 10 KHZ

Size: 1.2 Mtr X 3 Mtr X 1.2 Mtr with 6 Mtr Bar loader.

Automation: Remote control desk with touch screen.

Loading System: Auto Loader with guide roller.

Water System: separate with Alfa Laval Heat Exchanger.

Application

• Fasteners manufacturer

• Forging with UP Setter

• Axle & Shaft manufacturer

Plasma End-bar and Partial Heating System are Divided Into Two Groups

• Horizontal End Bar Heater and Vertical End Bar Heater.
• All the System are Powered By Plasma Advance Digital Control Systems with Fully Automatic Microprocessor Based Mechanism.
• End Bar Heating System is Widely Used for Bar-end and Partial Heating, and Particularly Well Suited for Fasteners and Agricultural Tools.
• End Bar Heating System is Versatile. They Can Heat Any Types of Profile Job and Handle Every Job and Performed Well to the 2500mm Length.
• End Bar Heating System is Available with Different Numbers of Heat Station (the Minimum is Three).
• The Vertical Design of the Systems Exploits the Gravity to Automatically Remove Scaling, Resulting in Optimum Life Span and Efficiency for the Lining, Induction Heating Coils and Overall Systems.
• Multiple Job V Guide System.
• Coil Moving System with Auto Loader

Robust and Heavy Duty Mechanical Handling System

Auto Ramp Loader, Pneumatic Bar Lifting Arrangement, Motorized Heavy Duty Chain Driven Rollers, Pinch Roller Assembly, Guide Rollers & other Accessories, Bar Loading Arrangement from Ground Level.

100% 6^th Generation IGBT based series resonant power topology-based induction heater. Accessories of automatic feeder with chain conveyor,bar rejection system.Heavy duty & robust automatic loading system consisting of auto ramp loader,pneumatic bar lifting arrangement,motorized drive rollers with chain conveyor,pinch roller assembly,auto rejects mechanism for overheating reject bars,3 way accept/reject system,non-contact infrared pyrometer.

Product Specification

Power Rating: 75KW TO 600 KW

Frequency: 1 KHZ to 10 KHZ

Size: 1.2 Mtr X 3 Mtr X 1.2 Mtr with 6 Mtr Bar loader.

Automation: Remote control desk with touch screen.

Loading System: Auto Loader with guide roller.

Water System: separate with Alfa Laval Heat Exchanger.

Accessories

• Automatic Feeder with Chain Conveyor
• Bar Rejection System

Heavy Duty & Robust Automatic Loading System Consisting

• Auto Ramp Loader
• Pneumatic Bar Lifting Arrangement
• Motorized Drive Rollers with Chain Conveyor
• Pinch Roller Assembly
• Auto Rejects Mechanism for Overheating Reject Bars
• 3 Way Accept / Reject System
• Pyrometer

Safety Interlock with Feature

• Energy Monitoring System
• Smart Touch Screen Hmi with Fully Automation System
• Micro Processor Based High Speed Breaker to Protect Power Source
• High Alumina Refractory Casted Induction Coil